Charge pipe advice [fitting]

Sparky68 · 02-04-2013, 02:33 PM

I have a Aktive Autowerks chargepipe and BOV in a hope it will cure my boost leak.
Is it a difficult job?

Any fitting guides on here that anybody know of?

thanks

enrita · 02-04-2013, 02:53 PM

are you sure you got a boost leak there? do a smoke test , boost leaks can be anywhere.

Sparky68 · 02-04-2013, 03:02 PM

Yeh ran a smoke test and no leak although a smoke test will not detect a leak in the diverters so this is the next point to check.

Jeff@TopGearSolutions · 02-04-2013, 03:03 PM

Smoke test won't do anything unless its pressurized to atleast 15 PSI. I agree boost leaks can be anywhere. Multiple vac / boost lines, intercooler connections, throttle body connection, boost tubes, solenoids etc

Installing a charge pipe is very easy.

Sparky68 · 02-04-2013, 03:15 PM

Jeff my plan of attack is upgrade things that it could be as i will end up upgrading them anyway at some stage, plus it looks nice

Eric335 · 02-04-2013, 03:25 PM

Goodplan! nice choice of CP/BOV. AA makes some beautiful stuff.

Sparky68 · 02-04-2013, 03:27 PM

it looks almost too good to put in the engine bay!

Sparky68 · 02-04-2013, 03:29 PM

I assume i just use the existing clamps?

phil200tdi · 02-04-2013, 03:50 PM

Did you buy used?

Sparky68 · 02-04-2013, 03:56 PM

Quote:

Originally Posted by phil200tdi

Did you buy used?

Yes mate, got it off a lad on here from Florida.

135Pats · 02-04-2013, 04:03 PM

Quote:

Originally Posted by Sparky68

I assume i just use the existing clamps?

Yes, you connect the CP to the cold side piping via the provided clamps, make sure they're on tight. The throttle body side attaches via the stock C clip, wich you pull off of the OE CP. Be careful getting it off, it doesn't require a ton of force, and can be broken if you pull or yank too suddenly or at a strange angle. Inside the OE throttle body side piping youll find a rubber o ring, yank it out and place it in the same section of the AA pipe. Throttle body connection is just the opposite of removal, and you're set in terms of clamping for the CP. Just gotta deal with the MAP, connecting the line to the manifold, and capping off the intake holes from the diverter valves. Takes a little bit of time, but pretty simple all in all. Be patient and try not to lose anything, my car's engine bay ate a screw last time I was in it

Sparky68 · 02-04-2013, 04:06 PM

Quote:

Originally Posted by 135Pats

Yes, you connect the CP to the cold side piping via the provided clamps, make sure they're on tight. The throttle body side attaches via the stock C clip, wich you pull off of the OE CP. Be careful getting it off, it doesn't require a ton of force, and can be broken if you pull or yank too suddenly or at a strange angle. Inside the OE throttle body side piping youll find a rubber o ring, yank it out and place it in the same section of the AA pipe. Throttle body connection is just the opposite of removal, and you're set in terms of clamping for the CP. Just gotta deal with the MAP, connecting the line to the manifold, and capping off the intake holes from the diverter valves. Takes a little bit of time, but pretty simple all in all. Be patient and try not to lose anything, my car's engine bay ate a screw last time I was in it

Thanks for that Pats gives me a rough idea of what i should be doing, will let you know how i get on.

135Pats · 02-04-2013, 07:25 PM

Quote:

Originally Posted by Sparky68

Thanks for that Pats gives me a rough idea of what i should be doing, will let you know how i get on.

google "active autowerke bov pdf" and the first result should be a detailed DIY instruction set from AA themselves. Install is 90% identical to my ER chargepipe, but there you have it from the horse's mouth. GL and be patient.

phil200tdi · 02-05-2013, 03:18 AM

If this doesn't fix the boost leak let me know. I've got the kit ready to do a boost leak test on mine...

Sparky68 · 02-06-2013, 06:12 AM

Quote:

Originally Posted by phil200tdi

If this doesn't fix the boost leak let me know. I've got the kit ready to do a boost leak test on mine...

Cheers mate, organising another dyno day so hopefully we will both be ready for it. Plan is to fit the charge pipe on Saturday.

Sparky68 · 02-06-2013, 06:13 AM

Are you able to test the vac system with your kit?

Sparky68 · 02-14-2013, 04:52 AM

Missing the blanking caps for the old boost pipes, where can i get these or is there anything i can use to DIY it?

E90Company · 02-14-2013, 07:30 AM

Just use 1" chair tips/caps

Sparky68 · 02-14-2013, 08:05 AM

Thanks for the tip.

Going to get something turned at work. Rough idea on internal size or is it better to taper it?

idnan · 02-14-2013, 10:56 AM

You posh tart.

Buy this from B&Q:

http://www.diy.com/nav/fix/hardware/...?skuId=9671229

Sparky68 · 02-14-2013, 04:39 PM

Went the posh route mate,1" ptfe turned down to a capped plug

Sparky68 · 02-15-2013, 03:23 PM

Bah still getting 1/2 engine warning light under WOT.

Plugs next?

02-04-2013, 02:33 PM	#1
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Charge pipe advice [fitting] I have a Aktive Autowerks chargepipe and BOV in a hope it will cure my boost leak. Is it a difficult job? Any fitting guides on here that anybody know of? thanks __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-04-2013, 02:53 PM	#2
enrita Major General 161 Rep 7,377 Posts Drives: 335i - Big turbos Join Date: Sep 2008 Location: Italian in Sweden iTrader: (0)	are you sure you got a boost leak there? do a smoke test , boost leaks can be anywhere. __________________ 07 335i AT - MOTIV 750 - MHD E85 BMS flash - BMS PI - JB4G5 - Okada Coils - NGK 5992 Plugs - Helix IC - Snow Stg. 3 - Stett CP - Custom midpipes with 100 HJS Cats - Bastuck Quad - PSS10 - QUAIFE LSD - BMS OCC - Forge DVs - AR OC - ALCON BBK - M3 Chassi - Dinan CP - Velocity M rear Toe arms - Advan RZ-DF - LUX H8 - Level 10 AT upgrade
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02-04-2013, 03:02 PM	#3
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Yeh ran a smoke test and no leak although a smoke test will not detect a leak in the diverters so this is the next point to check. __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-04-2013, 03:03 PM	#4
Jeff@TopGearSolutions 3474 Rep 79,211 Posts Drives: C6 Z06, 09 335i, 10 335xi Join Date: Dec 2008 Location: www.TopGearSolutions.com iTrader: (37)	Smoke test won't do anything unless its pressurized to atleast 15 PSI. I agree boost leaks can be anywhere. Multiple vac / boost lines, intercooler connections, throttle body connection, boost tubes, solenoids etc Installing a charge pipe is very easy.
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02-04-2013, 03:15 PM	#5
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Jeff my plan of attack is upgrade things that it could be as i will end up upgrading them anyway at some stage, plus it looks nice __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-04-2013, 03:25 PM	#6
Eric335 Colonel 151 Rep 2,506 Posts Drives: 2012 E92 AW M3 DCT Join Date: Apr 2011 Location: NYC iTrader: (0) Garage List 2012 BMW M3 [10.00] 2007 BMW 335i [7.99]	Goodplan! nice choice of CP/BOV. AA makes some beautiful stuff. __________________
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02-04-2013, 03:27 PM	#7
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	it looks almost too good to put in the engine bay! __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-04-2013, 03:29 PM	#8
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	I assume i just use the existing clamps? __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-04-2013, 03:50 PM	#9
phil200tdi Colonel 115 Rep 2,621 Posts Drives: 335i M Sport E90 LCI manual Join Date: Jan 2011 Location: Aylesbury iTrader: (1)	Did you buy used? __________________ Car: e91 330d with Viezu map Gone but not forgotten: 2010 Jaguar XFR (Cat-back exhaust, pulley, intake mods and map), Highly Modified E90 335i LCI M Sport Manual (circa 480BHP/500lb ft)
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02-05-2013, 03:18 AM	#14
phil200tdi Colonel 115 Rep 2,621 Posts Drives: 335i M Sport E90 LCI manual Join Date: Jan 2011 Location: Aylesbury iTrader: (1)	If this doesn't fix the boost leak let me know. I've got the kit ready to do a boost leak test on mine... __________________ Car: e91 330d with Viezu map Gone but not forgotten: 2010 Jaguar XFR (Cat-back exhaust, pulley, intake mods and map), Highly Modified E90 335i LCI M Sport Manual (circa 480BHP/500lb ft)
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02-06-2013, 06:13 AM	#16
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Are you able to test the vac system with your kit? __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-14-2013, 04:52 AM	#17
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Missing the blanking caps for the old boost pipes, where can i get these or is there anything i can use to DIY it? __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-14-2013, 07:30 AM	#18
E90Company Major General 198 Rep 6,136 Posts Drives: Car Join Date: Mar 2012 Location: FL iTrader: (2)	Just use 1" chair tips/caps
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02-14-2013, 08:05 AM	#19
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Thanks for the tip. Going to get something turned at work. Rough idea on internal size or is it better to taper it? __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-14-2013, 10:56 AM	#20
idnan Lieutenant Colonel 79 Rep 1,508 Posts Drives: Alpine White 335i Join Date: Nov 2010 Location: Birmingham iTrader: (9)	You posh tart. Buy this from B&Q: http://www.diy.com/nav/fix/hardware/...?skuId=9671229
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02-14-2013, 04:39 PM	#21
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Went the posh route mate,1" ptfe turned down to a capped plug __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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02-15-2013, 03:23 PM	#22
Sparky68 Brigadier General 800 Rep 4,361 Posts Drives: 2016 M2 Alpine White Join Date: Oct 2012 Location: Cambs UK iTrader: (11) Garage List 2016 BMW M2 [0.50] 2017 BMW F30 330D [0.00] 2014 M135 [0.00] 2007 BMW 335i [0.00]	Bah still getting 1/2 engine warning light under WOT. Plugs next? __________________ OG M2 7sp DCT Masata FMIC -Masata Boost Pipe - Cobra Catless DP - Powervalve Exhaust - Devilsown Methanol Injection Turbosmart BOV BM3 Stage 3 Halim custom map Pure 500
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