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High boost turbo failures
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05-22-2008, 12:22 AM | #529 | |
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The dealership is taking this guy for a MAJOR ride. Same with the doctor friend above who paid $10,000 for cats. |
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05-22-2008, 12:25 AM | #530 |
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05-22-2008, 12:32 AM | #532 | |
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05-22-2008, 12:35 AM | #533 |
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05-22-2008, 12:39 AM | #534 | |
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I'd throw in a few bucks definitely. Say $25 for now. |
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05-22-2008, 12:39 AM | #535 | |
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05-22-2008, 12:47 AM | #536 | |
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What evidence did they proved for a "blown engine" What precisely was "wrong?" |
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05-22-2008, 12:48 AM | #537 |
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Sorry guys, just give a call to Garrett, I know that they don't make our turbos, but they do have "some" expertise in this field. But I think you will find that they will agree (if your present them with all the facts) that this is 99% going to look like a typical turbo bearing failure due to over rpm, overloading. It will not be from not receiving oil. It will not be from bubbles in the bearing material, or some other bearing defect. It will not be from an out of balance/defective CHRA assembly. I'm not going to accuse one tune over the other unless Shiv persists in elevating this to levels of immaturity that I feel that I compelled to defend my viewpoints.
Also Shiv, in your statement when you said that the front turbo was perfectly fine, do you mean it is perfectly usable, or that it has a normal amount of play for a car with this little mileage on it. So maybe its only 50% worn, and could go another 10,000 miles or so before it blows? Okay, I compressed some pictures for all of you. Here is the picture of the rear and front turbos. You can see that the turbo play is so bad the compressor blades are actually folded on their edges. And below that is the picture of the front turbo compressor blades. In the last picture you can see the severe oil leakage from the destroyed oil seals. The oil was dumped in the Cats, and ingested in the engine. The exhaust manifold was full of oil on the rear 3 cylinders. There was so much oil ingested in the engine, even with the engine warm, the highest compression it would generate was about 170PSI. I'm sure those with their handy dandy calculators will know that normally an engine with over 10:1 compression should have well over that reading. But of course rings, etc, are fouled out, etc. There was no demand for an engine replacement contrary to Shivs conjecture. There was fear that there could be further, more severe engine damage. James is a great guy, and I wish him all the luck. All along I had felt sorry that he had to suffer such a devastating failure. Only long term results, oil consumption tests, etc, will see if he is really out of the woods like Shiv is implying. Bottom line, regardless of Shivs attempt to defend running higher boost levels on such small high speed turbos...don't take my opinion, talk to a major manufacturer and present all the facts. Car with fairly low mileage. Running 30-50% more boost on small high speed turbos, and turbo bearing failure occurred. Ask them what the greatest contributor to this failure would most likely be. Also tell them that several other people running this same tune are now experiencing loud turbo whine, whereas the stock turbo whine/failures are comparatively nonexistant. Then post when the engineers tell you...and let people make up their own minds. Oh, and don't forget to talk to some other manufacturers of HPFPs, be it petrol or diesel, and ask them what the consequences of running higher fuel pressures for 30% or 50% more of the time in some instances, see what their "professional" opinions are. Sure the BMW turbos and fuel pumps may be comparatively fragile, but then that would only emphasize my point even more.
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05-22-2008, 12:55 AM | #539 |
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[edit]
misread post One of my all time favorites. I had to reach way back for this one... |
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05-22-2008, 01:00 AM | #540 |
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Thanks for the pics and info.... Yeah, in my non expert opinion, the second turbo is showing a significant amount of wear.
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05-22-2008, 01:03 AM | #541 | |
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And of course, the completely wasted rear turbo:
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05-22-2008, 01:04 AM | #542 |
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Actually, I will bet with just a dozen Procede sales, you made more money than anyone in question. JK
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2011 Alpine 335d M-Sport 12.34 @ 110.48mph
2019 i3s Terra, 2008 Black 335i Sedan. 11.11@ 129.47 mph 2008 Monaco Blue JB3 2.0 335i Coupe. 11.33 @ 132.77 mph, 60-130mph: 6.95 seconds 2023 i4 M50 11.48 @ 121.56mph, 3.43 0-60 (dragy) |
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05-22-2008, 01:05 AM | #543 | |
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Nice music. |
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05-22-2008, 01:08 AM | #545 | |
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05-22-2008, 01:08 AM | #546 | |
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Remember this car is almost new, not some car with over 30,000 miles or so.
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2011 Alpine 335d M-Sport 12.34 @ 110.48mph
2019 i3s Terra, 2008 Black 335i Sedan. 11.11@ 129.47 mph 2008 Monaco Blue JB3 2.0 335i Coupe. 11.33 @ 132.77 mph, 60-130mph: 6.95 seconds 2023 i4 M50 11.48 @ 121.56mph, 3.43 0-60 (dragy) |
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05-22-2008, 01:09 AM | #547 |
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05-22-2008, 01:11 AM | #548 |
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05-22-2008, 01:12 AM | #549 |
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Actually I have had the opportunity to analyze some other failing turbos. Guess what, this time it was the front turbo. Amazing, both turbos don't "let go" at the same time. Bet you the other turbo in this scenario won't be to far behind in failure. Bottom line, another modded 335i. Guess there "might" be some correlation? Believe what you want. Don't take my word for it, talk to the professional engineers, or take Shiv's advice as gospel.
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2019 i3s Terra, 2008 Black 335i Sedan. 11.11@ 129.47 mph 2008 Monaco Blue JB3 2.0 335i Coupe. 11.33 @ 132.77 mph, 60-130mph: 6.95 seconds 2023 i4 M50 11.48 @ 121.56mph, 3.43 0-60 (dragy) |
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05-22-2008, 01:12 AM | #550 | |
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I also think that typically people talk about shaft play with a ball bearing or sleeve bearing cartridge. A thrust bearing is totally different. I'm probably remembering this part all wrong, but i think that's significant. But it's no matter. It's common knowledge that without oil in there there will be movement. This is kind of a ridiculous discussion, don't you think hotrod? you can't tell us why the engine was blown, and then you ran a compression test and there were no problems. you told a guy his turbo was blown, and it wasn't. you let a customer leave your shop with a car not functioning properly. and you're bitching at shiv? |
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