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BMW 3-Series (E90 E92) Forum
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DIY Project - Clear Projector Lenses Swap - ZKW-R ?
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01-02-2018, 08:48 PM | #45 |
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No problem . Use an L bracket for the outer halo , isn't that hard . Just make sure u tighten it and JB weld it . ask Asquared , he did his adaptive and used L brackets , check his post for pics .
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01-19-2018, 07:24 AM | #47 |
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Got mine open. Does anyone know what lense I need? I don't wanna have to shave stuff of buy the wrong one. I have a 07 e90 with xenon adaptive
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03-19-2018, 02:26 AM | #49 |
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Did you come across anything that did work okay?
I'm currently looking into retrofit options as I think the projectors on my 2007 328 are just junk––a common sentiment it would seem... I put in new D1S bulbs a few days ago hoping they would improve the output. They did, but only marginally... obviously the projectors are to blame. My hope would be just to do a lens swap, but from what I've read there are issues with fit and focal point, among other things. |
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03-21-2018, 03:46 PM | #50 |
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Were you able to retain Adaptive Headlights? Any details on this install?
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03-27-2018, 05:38 PM | #51 | |
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Was alot of modifying to the stock frame to get it to fit, im awaiting a local company who is cnc a new mount that fits the hella g5 and lines up to the stock frame |
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03-28-2018, 12:04 PM | #52 |
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Awesome. You have any pics of this? I'm thinking about doing this with my adaptives, but I haven't cracked them open yet. I figured I'd have to make an adaptor bracket at the least, but I'd like to avoid modifying the OE bracket significantly. Wondering how the Hella G5 fits.
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06-19-2018, 05:05 PM | #53 | |
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Have just finished these as bracket needed adjusting. Once i have my car back from bodyshop i will upload pics and output shots |
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06-22-2018, 02:37 PM | #54 |
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Awesome, can't wait!
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E90 M3 DCT LCI | E90 LCI N54 M-Sport(retired) | E90 Technical Docs download: http://j.mp/bmwe90docs *good read, very detailed.
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11-04-2018, 01:12 AM | #56 | |
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I have 2 sets for 2006 pre lci and you look on the projector shroud it shows Adaptive and Dynamic Adaptive for the BI-Xenons. Adaptive should technically only have the auto leveling feature and no right to left, while Dynamic Adaptive should have both. Ihave ripped both apart and can confirm everything is identical even the wiring. I started messing around with coding and enabled AHL and Auto Leveling on the Adaptive which gives the same features as Dynamic Adaptive lights. So all the information I've seen on Pre-LCI lights have not matched up with what I've done. |
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11-23-2018, 08:48 AM | #57 |
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I have a 2011 E90. My installer told me to get ZKW-R. However, I just came across this thread and read through it all and now I am very confused on which lenses to get. If someone could give me some input please. I want to take advantage of the black friday discount.
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11-24-2018, 10:11 PM | #58 | ||
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Quote:
Quote:
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12-04-2018, 08:31 PM | #59 |
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Since Jazz5000 is MIA, anyone want to be the guinea pig on this?
https://www.aliexpress.com/item/TAOC...a-9ffec16442da |
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12-14-2018, 02:43 AM | #60 | |
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Lol for the price, spend a tad bit more and just get some morimoto projectors from TRS. They sometimes have open box or b stock if you want to save some cash, but IMO if your going to open up the lights and mod them just do I right the first time around and spend the time and money |
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12-14-2018, 01:08 PM | #61 | |
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02-12-2019, 05:07 AM | #62 |
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Hi guys
Finally I got time to do the clear lens mod. The main reason I did this is to change my headlight cover because it is kinda beat up and decide to do this lens mod together. I got a 2011 E90 LCI with adaptive headlights, and it is true the headlight is impossible to break the seal by heat up the housing, you have to crack the cover to access parts inside headlight. Well I am replacing my cover so I go ahead and did this mod. For E90 LCI headlight, you need "STI-R" lens with spacer like what e90TiAg335i described. The spacer is 2mm to 3mm to get a good or prefect focal point. You will see the difference from pictures below. E90 LCI projector the housing is ABS unlike metal bracket in E92, it is not that easy to just add spacer and done. I have to create an adapter, see picture. Here are descriptions of each picture by order: 1. Stock lens, 8 years old and foggy/cloudy. You can wipe it clean easily. 2. STI-R clear lens 3. STI-R lens is 73.5mm diameter, but stock lens is 78mm diameter, you can tell STI-R lens is way smaller. 4. Temporary mounting STI-R lens by using some paper clips 5. Light outputs comparing between stock lens and STI-R lens 6. However, without spacer, STI-R lens the focal point is wrong. 7/8. You can be creative making your own spacer. Here I use this 3" ABS drain trap found in my local homedepot. 9. STI-R lens is 2mm smaller in diameter on this drain trap. I am making an adapter + spacer 10. After 4 hours with dremel making the adaper, STI-R lens sits prefectly in the adaper 11. The back side is 2mm tall spacing. I did not try with 3mm which may be better for clear focal point 12. While this drain trap is about 76.2mm, it fits projector housing prefectly. 13. The way I secure lens on the adapter is 3 hooks made by paper clips 14. Although most paper clips are covered with zinc, I still applied some galvanizing 15/16. STI-R lens mounted in adapter and installed back to projector 17. Clear focal point but not the best clear cut, you may play around spacing to get the prefect cut out. I am happy with the result. |
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02-13-2019, 05:38 PM | #63 |
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Focal point still seems off by a good bit. I imagine you lost some useable light output with this mod.
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04-08-2020, 06:33 PM | #64 |
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Thread has went stale but i figure others will like what i'm showing below. I am also using a STI-r lens purchased from TRS.
I am working on a backspace that is further out than 3 mm. I am getting a nice blue cutoff line doing this. My method of out spacing is pretty cool. It is designed to use the factory clips of the parent lens holder. I'm using 0.216"/5.47 mm outspace to get the blue line. My bulb's hot spot is a bit off for unrelated reasons. See pic and note the hot spot is not due to the spacing. First picture at 25 feet. Second picture at about 17 feet. Last edited by BB_cuda; 05-11-2020 at 10:16 PM.. |
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05-04-2020, 10:20 PM | #65 | |
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Quote:
Thanks in advance, |
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05-05-2020, 07:28 PM | #66 |
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i was told best to evaluate the focus at 25 -30 feet. I use 25 feet. Following pics are out in my driveway with 1st pic in housing but not on car. 2nd picture is projector sitting on a bar stool. Both connected to loose ballast and then connected to 12V battery. Don't mind that the light is ponting up high as it is not on the car. I used garage door to evaluate the wider beam and not just at the central diagonal.
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