As promised
, this thread will be dedicated to the conversion of the three stage intake manifold from the e90 330i to the e90/92 328i and 325i. This has been proven to be the most power yielding modification for those who do not own 330s.
For the 325i stock form yields 215hp / 185 lb-ft tq
For the 328i stock form yields 220hp / 200 lb-ft tq
From what I could gather, this conversion paired with a tune would increase power to approximately ~265hp and ~225 lbft tq at the flywheel (stock 330i is 255hp/220tq) due to the benefits of the tune, minus the losses from a more restrictive exhaust system on the 25i/28i. Remember, 330i's have freer flowing catalytic converters.
This modification allows 325s to achieve at least ~40hp, and 328s to achieve at least ~35hpgains, rendering this upgrade the most cost effective for non-330 N52s.
I have seen more power yielded from this upgrade; it's dependent on the tune/tuning company you use.
Here are the parts with part numbers of what is needed (credits to e90pilot):
11617559523 Intake Manifold
11617559530 Vent Hose
11617579114 Adjustor Unit
11617560538 Adjustor Unit 2
11617547242 Gasket set
11617535850 x2 Screw 50x35
11617535849 x5 Screw 50x20
11617535851 x1 Screw 50x66
You can purchase them from these retailers:
http://www.realoem.com/
http://www.getbmwparts.com/
http://www.generalautorecycling.com/
**As far as warranty goes, the setup looks stock, sans the extra wires connected to the DISA valves, but the tune may be detectable. For this reason, I don't endorse completing this mod under warranty. Almost all 325's are out of warranty at this point, though, with 328's following suit.**
Pricing for new parts (as of 2010):
11617559523 $483.30 Fuel system - Fuel induction - Intake - Intake manifold Intake manifold, 330i, 330xi 2006
11617559530 $72.25 VENT HOSE
11617579114 $179.08 ADJUSTER UNIT
11617560538 $179.08 ADJUSTER UNIT
11617547242 $34.64 Fuel system - Fuel induction - Intake - Intake manifold gasket Intake manifold, 3 series, w/o diesel 2006 - 2009
11617535850 $0.62 SCREW (x2)
11617535849 $0.62 BOLT (x5)
11617535851 $0.62 SCREW (x1)
This equals a total of $953.31 through
http://www.getbmwparts.com/ which is powered by Tischer BMW.
Thanks to mjfloyd1 for finding this:
http://www.bmwmercedesparts.com
BMW in Lincoln, Nebraska.
Parts are priced lower and offer free shipping on orders greater than $200
DIY
http://www.pelicanparts.com/BMW/tech...eplacement.htm
Tuning Options:
Active Autowerke
http://store.activeautowerke.com/act...ware-p149.aspx
Eurocharged
http://www.eurocharged.com/products/...oftware-detail
Turner Motorsport (offers a complete package w/ manifold)
http://www.turnermotorsport.com/p-17...28i528iz4.aspx