5th EGR Cooler cracked!!! Why???

m-power_tuning · 10-09-2015, 02:08 PM

Hi guys,

I have a 2006 335D which keeps blowing the EGR cooler and causing coolant to leak. Ive had to change it 5 times in the past year which is getting expensive now and just thinking of getting rid of the car although i love it when its working. symptoms i get are loss of power, coolant leak and exhaust smell inside the car. the car is not remapped and i know about the egr delete but would like to keep the car standard. can anyone shed some light on why this keeps happening and what i can do to prevent it

thanks in advance

ninja_zx11 · 10-09-2015, 02:29 PM

Are you following proper torquing procedure if there is any?Saying because on X5 with M57 engine (US model) one has to follow proper procedure to align and torque otherwise it would crack again.

m-power_tuning · 10-09-2015, 02:40 PM

i wasn't aware of any torquing procedure so this could be the cause. could you elaborate please as im about to fit another one over the weekend

ninja_zx11 · 10-09-2015, 02:46 PM

Is it E90? will try to print instructions from ista for you.

ninja_zx11 · 10-09-2015, 02:56 PM

Ok here are the files and please find the appropriate one according to your engine.Hope it will help you.

m-power_tuning · 10-09-2015, 03:08 PM

Appreciate your help mate. Not really sure How to measure torque nM when using a ratchet though

ninja_zx11 · 10-09-2015, 03:10 PM

No problem..I think its more important to follow the sequence than torque.In other words egr cooler should be aligned properly before tightening the bolts.

Please follow the sequence of tightening the bolts which is explained in the end of the document.its very important to follow it.

m-power_tuning · 10-10-2015, 09:21 AM

Thanks again pal ill follow the instructions and see what happens

10-09-2015, 02:08 PM	#1
m-power_tuning New Member 7 Rep 21 Posts Drives: 335D M Sport Join Date: Aug 2013 Location: England iTrader: (0)	5th EGR Cooler cracked!!! Why??? Hi guys, I have a 2006 335D which keeps blowing the EGR cooler and causing coolant to leak. Ive had to change it 5 times in the past year which is getting expensive now and just thinking of getting rid of the car although i love it when its working. symptoms i get are loss of power, coolant leak and exhaust smell inside the car. the car is not remapped and i know about the egr delete but would like to keep the car standard. can anyone shed some light on why this keeps happening and what i can do to prevent it thanks in advance
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10-09-2015, 02:29 PM	#2
ninja_zx11 Private First Class 91 Rep 183 Posts Drives: X5 diesel 2009 Join Date: Jan 2014 Location: Langley BC,Canada iTrader: (0)	Are you following proper torquing procedure if there is any?Saying because on X5 with M57 engine (US model) one has to follow proper procedure to align and torque otherwise it would crack again.
	Appreciate 1 Quote

10-09-2015, 02:40 PM	#3
m-power_tuning New Member 7 Rep 21 Posts Drives: 335D M Sport Join Date: Aug 2013 Location: England iTrader: (0)	i wasn't aware of any torquing procedure so this could be the cause. could you elaborate please as im about to fit another one over the weekend
	Appreciate 0 Quote

10-09-2015, 02:46 PM	#4
ninja_zx11 Private First Class 91 Rep 183 Posts Drives: X5 diesel 2009 Join Date: Jan 2014 Location: Langley BC,Canada iTrader: (0)	Is it E90? will try to print instructions from ista for you.
	Appreciate 0 Quote

10-09-2015, 03:08 PM	#6
m-power_tuning New Member 7 Rep 21 Posts Drives: 335D M Sport Join Date: Aug 2013 Location: England iTrader: (0)	Appreciate your help mate. Not really sure How to measure torque nM when using a ratchet though
	Appreciate 0 Quote

10-09-2015, 03:10 PM	#7
ninja_zx11 Private First Class 91 Rep 183 Posts Drives: X5 diesel 2009 Join Date: Jan 2014 Location: Langley BC,Canada iTrader: (0)	No problem..I think its more important to follow the sequence than torque.In other words egr cooler should be aligned properly before tightening the bolts. Please follow the sequence of tightening the bolts which is explained in the end of the document.its very important to follow it.
	Appreciate 0 Quote

10-10-2015, 09:21 AM	#8
m-power_tuning New Member 7 Rep 21 Posts Drives: 335D M Sport Join Date: Aug 2013 Location: England iTrader: (0)	Thanks again pal ill follow the instructions and see what happens
	Appreciate 0 Quote