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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > Active Autowerke vs. Helix Intercooler



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      10-23-2009, 11:39 AM   #1
ncsof18c
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Active Autowerke vs. Helix Intercooler

What are your thoughts?

I'm intrigued about AA's ram design to push the air into the intercooler.

I searched for more info, but I'm in Afghanistan and my internet sucks so it takes forever to load pages. Sorry in advance if this topic has already been addressed.
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      10-23-2009, 11:49 AM   #2
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I know that the AA requires lots of cutting/trimming to fit because of it's design.

I happen to have the Helix installed. It required trimming of less than 3 square inches & has a huge front face (stepped). The price difference for virtually the same performance made my choice very easy.

Helix FTW.
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      10-23-2009, 02:35 PM   #3
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Very happy with my Helix unit, no experience with the AA but it looks like a nice piece as well...
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      10-23-2009, 02:38 PM   #4
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Quote:
Originally Posted by Craig@SupremePower View Post
Very happy with my Helix unit, no experience with the AA but it looks like a nice piece as well...
+1
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      10-23-2009, 02:56 PM   #5
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We carry and have installed the Helix, definitively a nice piece!
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      10-23-2009, 03:20 PM   #6
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AA does require more cutting, that is true. The ones we've sold we have heard great things about though. (Not sure about HELIX, we don't carry it currently)
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      10-23-2009, 03:43 PM   #7
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my friend installed AA intercooler for me i know that it required some cutting it took long time to install that piece. it looks huge but cant experince if its any diffrient then original equipment
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      10-23-2009, 04:05 PM   #8
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I have the AA intercooler and am very happy with it.
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      10-23-2009, 04:41 PM   #9
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Very happy with my AA unit. The cutting is very simple. You just cut out a piece of plastic shroud. Its nothing too bad.
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      10-23-2009, 09:48 PM   #10
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from what ive read the AA seems to be a better unit, its bigger and seems to have a better deisgn then the helix..i'll be purchasing the AA intercooler within the next few days
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      10-23-2009, 09:52 PM   #11
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Quote:
Originally Posted by Nando View Post
from what ive read the AA seems to be a better unit, its bigger and seems to have a better deisgn then the helix..i'll be purchasing the AA intercooler within the next few days
Seriously?

They're both great performers, no doubt. From what I have seen the performance gains are nearly identical. Helix has shown a peak gain of 26 rwhp (according to graphs posted within the first Helix GB). The AA is close, but had it been better I probably would have gone with it.

It comes down to ease of install & price. Helix covered both of those bases.

I'd like to see what information you found that you would post the above comment.
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      10-23-2009, 09:58 PM   #12
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Im a big +1 for the Helix unit. I had the 1st unit they sold for the n54 and it worked great from day 1. I've installed many of the Helix units and friend/car club members cars and they all fit just fine. You may need to finesse and know which parts to manipulate but you can get them up there without fitting, but it is damned tight. I had to shave probably a 1/4" to a 1/2" of one lip but thats really not much and if done with the right tools will pretty much look OEM.
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      10-23-2009, 10:03 PM   #13
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+1 ...i haven't seen any info to support that statement!
Quote:
Originally Posted by ToadHollow View Post
Seriously?

They're both great performers, no doubt. From what I have seen the performaance gains are nearly identical. Helix has shown a peak gain of 26 rwhp (according to graphs posted within the first Helix GB). The AA is close, but had it been better I probably would have gone with it.

It comes down to ease of install & price. Helix covered both of those bases.

I'd like to see what information you found that you would post the above comment.
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      10-23-2009, 10:23 PM   #14
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I have the AA and Im happy with it.
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      10-24-2009, 08:10 AM   #15
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No thoughts on the STETT?
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      10-24-2009, 11:20 AM   #16
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Quote:
Originally Posted by ToadHollow View Post
Helix has shown a peak gain of 26 rwhp (
is this with a remap as well? I am asking this as I do not want to remap and am wondering how much I gain if I buy the Helix. I currently have the Powerkit installed and a bit more HP I do not mind, but like I said, without remapping.
How many HP are reasonable to expect?

Thanks
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      10-24-2009, 12:03 PM   #17
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Quote:
Originally Posted by ToadHollow View Post
Seriously?

They're both great performers, no doubt. From what I have seen the performance gains are nearly identical. Helix has shown a peak gain of 26 rwhp (according to graphs posted within the first Helix GB). The AA is close, but had it been better I probably would have gone with it.

It comes down to ease of install & price. Helix covered both of those bases.

I'd like to see what information you found that you would post the above comment.
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      10-24-2009, 12:37 PM   #18
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Quote:
Originally Posted by marcel b View Post
is this with a remap as well? I am asking this as I do not want to remap and am wondering how much I gain if I buy the Helix. I currently have the Powerkit installed and a bit more HP I do not mind, but like I said, without remapping.
How many HP are reasonable to expect?

Thanks
I believe the car used with the Helix did have a remap although I don't remember which. The below is a remapped car they used. ........ others have had greater gains with different tunes.

Not sure if this helps to answer your question. Taken from the first page of the Helix GB thread:
http://www.e90post.com/forums/showth...ighlight=Helix

Helix intercooler at 13.5psi 63 degree ambient temps:
372whp +22whp
turbo outlet temperature 228 degrees F(estimated using a 63 degree ambient and 65% compressor efficiency at 13.5 psi)
AIT temp- 75 degrees F - 54 degree drop over stock
pre and post intercooler temp drop- 153 degrees F
Intercooler efficiency- 93% - 33% improvement in efficiency over stock
Core pressure drop spec is .5psi at 450hp(600cfm) airflow
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      10-24-2009, 01:22 PM   #19
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I don't think you can go wrong with either. Do yourself a favor and take whichever one used you find first. That's the route I went...
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      10-24-2009, 02:42 PM   #20
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Heard great things abount AA, friend gots one and helps out the power band alot from mid to high. But I'm sure both are great FMIC, just comes down to pricing and preference.
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      10-24-2009, 09:41 PM   #21
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have one have the spearco intercooler or the evo raceworks one?
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