E90Post
 


The Tire Rack
 
BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > Evolution Racewerks N54 Charge Pipe



Reply
 
Thread Tools Search this Thread
      08-26-2011, 04:21 PM   #1
HP Autosport
Supreme Allied Commander
United_States
4103
Rep
55,898
Posts

Drives: F80 M3
Join Date: Mar 2007
Location: Santa Barbara, AP, Brembo, GIAC, Koni, Ohlins, Performance Friction, www.hpautosport.com

iTrader: (36)

Evolution Racewerks N54 Charge Pipe

Stop messing around with the cheap plastic charge tubes that BMW provided. They always pop off or crack.

The Evolution Racewerks fixes all of those problems and even gives you the option to order for use with a stock diverter valve (DV).

Ease of Installation: (1 Easy, 5 Hard) 1











Key Features:

  • Now available for the 2009+ N54 Engines!
  • Increase throttle response and decreases turbo lag.
  • Compatible with factory diverter valves or aftermarket factory style diverter valves.
  • Lightweight High Grade 6061 Aluminum Piping.
  • Throttle body matched 3" piping.
  • Retains factory style o-ring throttle body lock flange. Precision CNC machined throttle body flange ensures leak free connection to throttle body.
  • Quick and easy connection and disconnection to throttle body. Ideal connection compared to the silicone hose and hose clamp connection found in all other aftermarket diverter valve upgrade pipes available in the marketplace.
  • Precision CNC machined MAP sensor flange ensures leak free connection.
  • Diverter Valve Charge Pipe features beaded ends and T-bolt clamps to prevent intercooler piping from coming off from boost.
  • Factory diverter valve sound baffle, which causes turbulence in the factory pipe, is removed.
  • Optional Type III Hard Black Anodizing (for stealth and OEM look). Hard anodizing helps improve durability of intercooler piping. Resists bent or dented piping.
  • Includes all hardware needed to install.
  • Includes all hardware for complete installation.
  • Developed under the harsh conditions of racing on our 135i Race Car.
  • Optional TIAL Q Blow Off Valve available in 5 different colors (black, polished silver, red, blue and purple).
  • Optional Synapse Synchronic Blow Off Valve now available!!!
  • Optional HKS Super Sequential Blow Off Valve now available!!!
  • Limited Lifetime Warranty.





Again, another parts development directly from our 135i Time Attack racing program. The factory diverter valves were causing an issue of not being able to hold up against the rigors of high boost application, therefore they needed to be replaced. Thus attention was brough to the factory diverter valve pipe and the need to optimize for maximum performance on a race car facilitated the need for a new pipe to be built. Often ignored, charged intake airflow characteristics greatly affect throttle response, turbo lag and ultimately maximum power potential. Smooth bends and minimal obstructions are ideal. This is not the case with the factory diverter valve charge pipe. On the factory diverter valve chargepipe features a sound baffle for the diverter valves. This sound baffle is connected on the side of the factory diverter valve charge pipe which splits airflow. This causes turbulence inside the pipe which slows the charge intake air velocity (speed of the air traveling inside the pipe). By removing this turbulence (by eliminating the factory diverter valve sound baffle), increased throttle response, decrease turbo lag and ultimately higher maximum power potential can be realized. Our Diverter Valve Charge Pipe eliminates this sound baffle and thus eliminating the unneccesary turbulence in the diverter valve pipe, keeping charge intake air velocity at it's maximum. 3" 6061 Aluminum piping was used to properly match the size of the throttle body as well.

Since one of the reasons for changing out the factory diverter valves was to prevent boost leaks (from prematurely opening on high boost), causing boost leaks while upgrading the diverter valve would be counterproductive. The connection at the throttle body was looked over very carefully. The factory diverter valve is connected to the throttle body using an o-ring inside the throttle body flange which is locked in place by a c-clip, which works very well. It also make removal/installation quick and easy. The throttle body lip is machined to accept this c-clip. Iti s not designed for a silicone hose connection which is used by all the other brand diverter valve pipe upgrades in the market. The throttle body lip is too short and there are no "beads" to prevent the silicone hose from blowing off under boost. Even though it is the easiest way to "rig" together, it is not ideal. The best way to connect the new diverter valve pipe to the throttle body is to replicate the same connection. Therefore, we CNC machined our own replica throttle body flange that utilizes the same factory o-ring and c-clip for our Diverter Valve Charge Pipe.


Precision CNC machined throttle body flange ensures boost leak free connection




The same issue came with the MAP sensor. The MAP sensor seals to the factory diverter valve pipe via a o-ring on the sensor itself. Having a hole in a silicone hose will definitely cause a boost leak as it will not properly seal. Therefore, again we CNC machined our own replica MAP sensor flange that utilizes the same factory o-ring seal.




Precision CNC Machined MAP Sensor Flange ensures boost leak free connection




The Diverter Valve Charge Pipe is available in the same 2 finish options as our intercoolers. It is available in a mirror polish finish. It is also available in our Type III Hard Black Anodizing for the guys that want the stealthy, factory look. An added benefit of the Type III Hard Black Anodizing is that it hardens the aluminum piping and makes it more durable against accidental damage (like dropping the pipe).

We also offer our Diverter Valve Charge Pipe in any anodizing color of the rainbow you want (special order) and is available in only Type II Anodizing (asthetics). It is available as a special order item and is not stock.

Brush (or plain) finish is also available.

The standard option for our Diverter Valve Upgrade Pipe is designed for either the factory diverter valves or aftermarket "factory style" diverter valve. Also available is the TIAL Blow Off Valve option which utilizes the TIAL Q Blow Off Valve (BOV). The TIAL Q BOV features a large 50mm (2") valve to quickly discharged built up boost pressure. Since the TIAL Q BOV vents to the atmosphere which causes no restriction to venting boost, it reacts faster than recirculated diverter valves. The internal valve spring can be changed out to different spring rates which allow adjustability. This allows versatility as it allows you to increase the spring pressure in the future for when you run higher boost levels. Therefore, it eliminates the need to purchase another BOV or diverter valve if you increase boost levels. Essentially, this is the last blow off valve you will ever buy. The TIAL Q BOV is available in 6 different colors: black, polished silver, red, blue and purple. The black color option is standard. If you want any other color, please specify when ordering.


Tial Q Blow Off Valve





Available in Black, Polished Silver, Red, Blue and Purple





Due to popular demand, we are now offering our Diverter Valve Charge Pipes with the Synapse Synchronic Blow Off Valve flange welded to our Diverter Valve Charge Pipe. You can order it with just the flange welded on or with the Synapse Synchronic BOV included. The Synapse BOV option requires an aluminum flange that is not included in the Synapse BOV Kit (unlike the TIAL BOV which is included). The Synapse aluminum BOV flange is $25 extra.


Synapse Synchronic Blow Off Valve






HKS has just come out with the new Super Sequential Blow Off Valve (SSQV) 4 Blow Off Valve (BOV). You can order it with just the HKS BOV flange welded on or with the SSQV BOV included. We include only genuine HKS SSQV 4 (no oversea knock offs like you see on E-bay). The HKS SSQV 4 BOV option require an aluminum flange that is not included in the HKS SSQV 3 BOV Kit (unlike the TIAL BOV which is included). The HKS aluminum BOV flange is $25 extra which is included in the cost of the HKS SSQV 4 BOV when you order. The HKS SSQV 3 which we previously packaged is now discontinued and all real HKS BOVs have long been sold. If you see any HKS SSQV 3 on sale anywhere, 99% of the time, they are fake. The imitators have completely copied the SSQV3 including all the HKS logos, holograms and even packaging so that you think you are buying a real genuine HKS BOV. You are not. Imitation ones are very low quality and many are known to have issues like the piston valve falling off!

Also, some may have noticed that the price for the HKS SSQV4 is more than the SSQV3. Unfortunately, the price increase is from HKS themselves, thus we must raise our prices as well.


HKS SSQV 4 Blow Off Valve




We can also build our Diverter Valve Charge Pipe to utilize any BOV or diverter valve you desire. Love the way the Greddy BOV sounds? No problem, we can weld any BOV flange on our Diverter Valve Charge Pipe so that you can utilize any BOV or diverter valve you want. Due to the fact that there are so many options for BOV's and diverter valves, it will be impossible for us to stock these options. Therefore, it is available only as a special order and will be built to order. Contact any of our authorized dealers for more information on how to order this. Only the TIAL, Synapse and HKS BOVs are kept in stock.

With the popularity of methanol injection systems and nitrous systems, we have added the option of having a 1/8" NPT threaded bung (for methanol or nos injectors) welded to our diverter valve charge pipe. This allows quick and easy installation of methanol/nitrous injectors that are used in methanol injection systems and nitrous systems. You have the option of adding 1 or 2 injector bungs. Each 1/8" NPT bung will come with a plug so that you can run with or without the methanol injector. This is perfect for those who do not have the Methanol Injection yet but plan to do so in the future.

NEW!!! For the June 2009 and on, BMW changed the intercooler piping on the N54 engine. This revised intercooler piping essentially was exactly the same as the previous years except for one change. The "accordian" style rubber elbow between the lower intercooler piping and the diverter valve charge pipe was now integrated into the diverter valve charge pipe. In previous years, this "accordian" rubber elbow was a seperate part and could be removed. Since, it is now part of the new revised diverter valve charge pipe, it could not be removed. We now have a new diverter valve charge pipe designed specifically for the new N54 (June 2009+ build date). Since the June 2009+ models charge pipes include what is knows as "the meth elbows", they cost $50 more which is still cheaper than purchasing a "meth elbow" that other companies that sell them for $100. If you have a 2006 to 6/2009 and you want the "elbow" that replaces the "accordian" OEM elbow, you can purchase the 2010 model charge pipe.



More information here:

http://hpashop.com/product.sc?produc...categoryId=271
Appreciate 0
      08-26-2011, 04:47 PM   #2
Syndicategt
Brigadier General
Syndicategt's Avatar
United_States
164
Rep
3,730
Posts

Drives: 335i
Join Date: Sep 2009
Location: Nor Cal

iTrader: (11)

+1 for ER

Been using their CP + FMIC combo for 2 years and never once had an issue!
__________________
2008 BMW 335i e90 - Sold - Rob Beck Turbos / PROcede V5 / Aquamist HFS-4 / AR Downpipes / AE Exhaust / ER Comp FMIC / ER CP / TiAL BOV / Custom Intake / RPI Scoops / Quaife LSD / Swift-Koni Coilovers / DSS HS / Morr VS8.2 Sig Black / Michelin PSS / P3 Boost Guage / M3 body / M3 steering wheel / Adam's Rotors / Hawk HPS / SS lines /
Appreciate 0
      08-27-2011, 03:59 PM   #3
M3 Eater
Major
M3 Eater's Avatar
United_States
36
Rep
1,054
Posts

Drives: 335i Sedan
Join Date: May 2010
Location: Unknown

iTrader: (3)

Garage List
2007 335i  [0.00]
Same here

Got the elbow action
__________________
JB4 beta 15 ohms FSB,AEM inline filter/ CM 10, ETS fmic, ER custom made charge pipe,TSW Donnington 18's,Simitumo HTRZ3, Injen DCI, AR DPs, Forge DVs, AA SLD, Koni FSD, ZSP springs.
Appreciate 0
      08-27-2011, 04:35 PM   #4
PlutoniumTans
Lieutenant
United_States
27
Rep
575
Posts

Drives: 335i
Join Date: Jul 2011
Location: Brooklyn,NY

iTrader: (2)

Never had an issue with stock up to 18psi +
Appreciate 0
      08-27-2011, 05:01 PM   #5
ttbmer
Lieutenant Colonel
United_States
70
Rep
1,943
Posts

Drives: space gray on black 07 335i
Join Date: Jul 2010
Location: las Vegas nv

iTrader: (15)

Great fitment!! Been running this CP for abt a year and not 1 issue. The only thing is that I order a black one and after 3 months turned purple in color, other than that! Very happy
__________________
PROCEDE, PWM Vishnu Kit, AR catless DP, BMS DCI, Helix IC, P3 gauge, 25% window tint, mattblack window trim, mattblack roof wrapped. Vorstainer CSL trunk, CF wrapped interior, 18'' Forgestar F14 Matt black, quaife LSD, M3 suspension bits, Mtech front bumper). http://www.youtube.com/watch?v=b8JIB8C8HDA
Appreciate 0
      08-30-2011, 07:05 AM   #6
EJ_3
Colonel
EJ_3's Avatar
United_States
375
Rep
2,838
Posts

Drives: e92 335i, e34 525i & e60 530i
Join Date: Aug 2011
Location: N Las Vegas

iTrader: (13)

Garage List
2007 BMW 335i  [8.34]
2016 Ram 1500 Sport  [8.00]
1994 BMW 525i  [10.00]
2007 BMW 530i  [8.66]
Increase throttle response and decreases turbo lag

+100 for ER !!!
I have the black anodize CP with the HKS SSQV4 and love it! Easy to install, looks stealth, and with the HKS... turn heads with the best sound ever . Not to mention, the increase in throttle response. Looks even better besides an aFe DCI. Check out my cardomain.

http://www.cardomain.com/ride/390878...oupe-2d/page-4
__________________
Appreciate 0
      08-30-2011, 08:06 AM   #7
tscdennab
Banned
156
Rep
1,809
Posts

Drives: BMW 335i
Join Date: Oct 2010
Location: Europe

iTrader: (0)

Garage List
2008 BMW  [6.24]
Quote:
Originally Posted by HP Autowerks View Post
Stop messing around with the cheap plastic charge tubes that BMW provided. They always pop off or crack.
In fact, the only charge pipes that always pop off or crack are the aftermarket ones, read the forums...
Appreciate 0
      08-30-2011, 08:43 AM   #8
woodga16
First Lieutenant
17
Rep
378
Posts

Drives: BMW 335i
Join Date: Mar 2011
Location: US

iTrader: (0)

Group buy and I'm interested
Appreciate 0
      08-30-2011, 08:46 AM   #9
Alpina_B3_Lux
Colonel
Alpina_B3_Lux's Avatar
267
Rep
2,563
Posts

Drives: Audi R8 LMX, BMW M550i xDrive
Join Date: Feb 2008
Location: Germany

iTrader: (0)

Garage List
2009 335i  [8.90]
Two quick questions:

1) In order to make it compatible with the Forge DVs (which many of us are using), does the CP also need to be custom made?

2) What is the position of the meth bungs in relation to the throttle body?

Alpina_B3_Lux
__________________
Audi R8 LMX, BMW M550i xDrive (G30 LCI); gone: Alpina B3 3,3 (E46), BMW 335i, Audi R8 V10 manual, Audi R8 V10, BMW M235i, BMW 550i F10
Appreciate 0
      08-30-2011, 09:45 AM   #10
ADVANT123
Second Lieutenant
15
Rep
298
Posts

Drives: 2018 M3 ZCP
Join Date: Jul 2009
Location: NJ

iTrader: (1)

Quote:
Originally Posted by tscdennab View Post
In fact, the only charge pipes that always pop off or crack are the aftermarket ones, read the forums...
Not necessarily true- there are multiple owners on the 1M forum that have reported their OEM charge pipes popping off while running their stock car on the track...
__________________
2018 BMW M3 ZCP
1999 BMW Z3 M Coupe Turbo
2017 Ram Rebel
2015 Porsche Cayman S
Appreciate 0
      08-30-2011, 10:24 AM   #11
MDORPHN
Colonel
298
Rep
2,898
Posts

Drives: AW 1M
Join Date: Oct 2010
Location: Wash, DC

iTrader: (0)

Quote:
Originally Posted by ADVANT123 View Post
Not necessarily true- there are multiple owners on the 1M forum that have reported their OEM charge pipes popping off while running their stock car on the track...


Neil
(serial charge pipe popper)
Appreciate 0
      08-30-2011, 01:23 PM   #12
HP Autosport
Supreme Allied Commander
United_States
4103
Rep
55,898
Posts

Drives: F80 M3
Join Date: Mar 2007
Location: Santa Barbara, AP, Brembo, GIAC, Koni, Ohlins, Performance Friction, www.hpautosport.com

iTrader: (36)

Quote:
Originally Posted by tscdennab View Post
In fact, the only charge pipes that always pop off or crack are the aftermarket ones, read the forums...
Ones coming off are the design using silicone couplers at the throttle body end of the charge pipe. The throttle body lip is smooth and NOT designed for a hose and clamp type of connection. You need a barb end.

Quote:
Originally Posted by Alpina_B3_Lux View Post
Two quick questions:

1) In order to make it compatible with the Forge DVs (which many of us are using), does the CP also need to be custom made?

2) What is the position of the meth bungs in relation to the throttle body?

Alpina_B3_Lux
No, one of the option with the ER CP is to use the oe or oe like DVs, such as the Forge DV.

Bung location can be custom to your needs, just let us know where you want them(can be multiple).
Appreciate 0
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 01:11 PM.




e90post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST