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BMW 3-Series (E90 E92) Forum > E90 / E92 / E93 3-series Powertrain and Drivetrain Discussions > N54 Turbo Engine / Drivetrain / Exhaust Modifications - 335i > aFe intake issue



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      05-05-2014, 09:04 AM   #1
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aFe intake issue

Over the weekend, I got my car walnut blasted and decided to clean my intake filters. When the filters came off, both intake inlet piping caved in due to high heat from my engine bay. My car was probably choking all this time. Thanks to Kent for TIC, he heat gunned it back to shape, but I just wanted to bring it out there for other's who has aFe intake and might have the same issue.
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      05-05-2014, 09:15 AM   #2
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Wow, how long did it take to do that?
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      05-05-2014, 09:25 AM   #3
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Holy shit! Lmao i better check mine!
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      05-05-2014, 09:40 AM   #4
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Quote:
Originally Posted by shadow191 View Post
Wow, how long did it take to do that?
I haven't cleaned my filter for last year and half. And this is my daily driver. I think when aFe designed the intake with plastic, they underestimated how hot it get's under our hood.
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      05-05-2014, 10:27 AM   #5
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Wow.....just Wow........
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      05-05-2014, 03:52 PM   #6
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      05-05-2014, 03:55 PM   #7
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The filters were on to tight.
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      05-05-2014, 03:55 PM   #8
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Damn and I just pulled the trigger on one of these. Hopefully everything goes ok with mine. Thanks for the heads up !
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      05-05-2014, 07:20 PM   #9
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damn,good to know,thats weird
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      05-05-2014, 08:38 PM   #10
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looks like the clamps were too tight.
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      08-09-2014, 11:13 PM   #11
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Add me to the list, although not nearly as bad as OP. Glad to know a heat gun can mold it back into its original shape. Until I did some searching to see if anyone else had this issue, I thought I was going to have to replace the unit.

Does posting after 3 months count as zombie revival thread?
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      08-09-2014, 11:24 PM   #12
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Send a pic to aFe of your issues, I am sure the will help to replace it. If you get declined let me know and I will help going over some heads to make sure it gets resolved.

However you must be the original purchaser of the aFe product and have your receipt from whatever vendor you got it from.

Itf its an eBay purchase sorry cant help ya on that one......
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      08-09-2014, 11:25 PM   #13
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Quote:
Originally Posted by 2Times View Post
whoa
LMAO !

Looks like the filters were tightened too much and then the heat added to them falling in like that
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      08-10-2014, 09:42 AM   #14
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I'll check mine too, but I crank them decent enough to know they're snug. I've had mine for 3 years now. No issues at all.
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      08-10-2014, 11:47 AM   #15
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I'm in on the clamps being way too tight. It basically collapsed the area. You don't need to tighten an air filters clamps very tight since there is really no way that anything will pull apart.
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      08-10-2014, 09:31 PM   #16
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Quote:
Originally Posted by BuraQ View Post
Send a pic to aFe of your issues, I am sure the will help to replace it. If you get declined let me know and I will help going over some heads to make sure it gets resolved.

However you must be the original purchaser of the aFe product and have your receipt from whatever vendor you got it from.

Itf its an eBay purchase sorry cant help ya on that one......
I am the original owner and am 98% sure I have the original receipt from **********s, but I took the piping out today and took a heatgun to it and it literally oozed back in to shape, no rolling necessary.

I'm a little bit disturbed that it was so easy to re-form with a heat gun because that means it can deform again just the same.
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      08-11-2014, 06:30 AM   #17
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Quote:
Originally Posted by E60orBust View Post
I am the original owner and am 98% sure I have the original receipt from **********s, but I took the piping out today and took a heatgun to it and it literally oozed back in to shape, no rolling necessary.

I'm a little bit disturbed that it was so easy to re-form with a heat gun because that means it can deform again just the same.
Try not to hold on to it, get it replaced by them if possible.
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      08-14-2014, 06:15 PM   #18
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As everyone mentioned, the clamps were on too tight. However, I didn't torque it down hard or anything. It was just hand tight. So I think their plastic is bit fragile.

Anyways, now I just barely tightened the filters and it seems to be staying on just fine.
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      08-14-2014, 06:48 PM   #19
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Wow.

I was having beers with a friend yesterday and when we left the bar I popped my hood to show him my engine. He pointed out one of my AFE filters was sitting in the heat tray....the rubber rim melted and tipped apart. It was just sitting in there disconnected. They only have 1000 miles on them. Scary. Yanked it off and back to BMS.

Thinking of doing Mr. 5.

Sorry to see that, OP. Scary!!!
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      08-14-2014, 06:50 PM   #20
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.....I'm sure my clamps were too tight for sure. Bummer.
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      08-17-2014, 01:15 AM   #21
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I just checked mine and it's fine. I only tighten the clamps 1 1/2 turns once the filters are snug.
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      08-21-2014, 05:00 AM   #22
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Just heat gun and reform them.
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